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How to Cut a Hole in Wood By Hand

Cutting a hole in wood by hand is a very useful skill to master. It has a huge variety of applications icustom softball jerseys b550 asus rog nike air max 270 women’s sale adidas duramo slide core black riemchensandalen glitzer softball jerseys activite ete enfant amazon merceditas mujer leopardo تيشرتات ماركات نسائيه custom hockey jerseys set tassen amazon manteau coat homme sobretudos outlet Portugal adam and eve adult store custom jersey basketn home renovations and for basic DIY purposes.

This post will walk you through how to cut a perfect hole in wood using nothing more than a few basic hand tools and DIY supplies.

Types of Saw

The easiest way to cut a hole in wood by hand is through the use of a jigsaw. If you have a machine that is of high quality, you should be able to cut a near perfect circle in wood with ease.

This is not the only saw you can use, as most power saws would do a good job. The other top choices are scroll and band saws. Dremel tools and electric routers are other options that you can use too.

What will you need?

Your most important supplies are the wood to be cut and your power saw of choice. Without these, you cannot do anything.

Plywood is one of the easier woods to cut through and is suitable for a wide range of purposes.

You will also need a strong wire nail, sandpaper in various grits, a compass, and a power drill. This drill will be used to make pilot holes to make the cutting process easier.

Before You Start

You should clear a space on your workbench to perform the cutting in. It is vital to get a high level of accuracy in your cuts which cannot be done in a crowded or messy workstation.

Bring all of your equipment to the immediate vicinity so that you do not need to leave your station at any point during the cutting process. You should also take this time to put some protective eyewear on and tie back long hair.

Select your piece of wood. It should be longer and wider than the diameter of the circle you want to cut. Draw a circle on this wood that is the size you need. If you are after the circular cut out section, it doesn’t really matter where on the wood you draw this circle.

If you want the wood with a hole in it, position this circle accordingly. This will be used as a guideline while you are cutting. You should try to make the circle as accurate as possible for this reason.

We recommend using a compass or drawing around a circular object for increased accuracy.

Preparing to Cut

Depending on the cut you wish to make, your next step will vary. If you want a wooden plank with a hole in the center, you will need to drill a pilot hole.

This will be made using your electric drill. You should make this hole close to the outline of your circle, but not on the line.

This hole is how your saw blade will enter the piece of wood to allow for cutting. It will serve as both the starting and finishing points of the cut. If your saw blade is larger than the diameter of your newly drilled hole, you can drill a couple more until it fits easily.

If you are only concerned about the circle that will be cut out, you can simply saw around the outline. You should start from the exterior edges of your wooden plank for this method, working inside towards the outline.

You should start this cut with the blade of the saw angled towards the circle’s outline. This will allow the cut to be closer to parallel with your drawn circle.

Cutting Your Hole

Try to be very precise and move in a smooth range of motion. It is very difficult to cut a perfect circle and you will always need to polish it a little at the end.

Taking your time to do the initial cut with precision will greatly cut down on your finishing time and will lead to a better result.

Ensure the teeth of your blade are falling perfectly onto the line you drew marking the outside of the circle. The slightest movement can cause your circle to be inaccurate.

Keep the saw blade moving at a consistent speed throughout the entire cutting process. This ensures that the cut is as even as possible and actually helps you to be more precise.

You should also pay attention to the level of tension that your wood is under. Press down and pull outwards with a medium pressure level throughout the cut.

Finishing Touches

This stage is where your sandpaper comes in handy. Use a lower grit sandpaper to start smoothing out any rough edges on your hole. As this becomes less effective, move up to higher grits to increase the smoothness of your finish.

This sandpaper can also be used to even out the shape of the circle or hole. If you are working with a very large hole, you can also consider the usage of a sanding block or an electric sander to get this task done faster.

Using an Electric Router

This is the best way to get a clean and accurate circle cut into your wood. You will need to remove the footplate from the router and trace this onto a wooden board. Drill holes into this wooden template for each of the router screws and for the bit in the center.

Attach the board to the router and adjust the depth so that the blade is exposed through the underside of it. Place this board on top of the wood you are cutting a hole in and create a pivot point by drilling a screw through the wood.

Clamp some plywood to the work surface and hover the router over the top. Screw in the 4 corners of your router board to ensure it remains securely in place.

Using the screw to anchor the board in place, run your router round in a circle once. After this has been done, you should turn off the machine and use a vacuum to remove all traces of sawdust.

Adjust the depth of the router blade to ⅛ inch thicker than the previous setting. Run around the circular cut you have made once more and then vacuum the sawdust again.

You should continue to repeat this process, adjusting the depth each time, until you have cut cleanly through the wood.

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